Rexpandit is a joint element that foams up in the event of fire for the fire protection sealing of structural joints in walls or ceilings in timber construction, hybrid construction and solid construction.
It consists of a compressible foam strip and, depending on the version, one or two layers of Flaton-flex EN intumescent material on both sides.
In the event of fire, the outer layers of Flaton-flex EN expand. The joints are filled by the material that forms. The foam is displaced in the process. This creates an effective barrier that prevents the passage of fire, heat and smoke for at least 90 minutes or 120 minutes.
All the advantages at a glance
- Elastic and compressible
- Foams up in the event of fire
- Sound- & smoke-tight
- Tested for shear & expansion movements
- No embrittlement at low temperatures
- For expansion joints of 10-50 mm
- Simple, tool-free installation
- European Technical Assessment (ETA)
- Environmental Product Declaration (EPD)
Rexpandit is the approved fire protection solution for wall and ceiling joints as well as for joints between walls and ceilings with possible lateral expansion movement in solid construction, hybrid construction and timber construction.
| Name | Length x width x filling depth | For joints from to | Application | Article number |
| Rexpandit 10/30 | 1000 x 32 x 60 mm | 10-30 mm | Timber & hybrid construction | 127034 |
| Rexpandit 20/40 | 1000 x 48 x 60 mm | 20-40 mm | Solid, timber & hybrid construction | 127035 |
| Rexpandit 30/50 | 1000 x 58 x 60 mm | 30-50 mm | Solid construction | 127036 |
| Classified fire resistance timber & hybrid construction | EI 90 |
| Classified fire resistance solid construction | EI 120 |
| Building material class | C-s1, dO according to DIN EN 13501-1:2019-05 |
| Joint sound reduction index | Rs,w = 45.9 dB for 10 mm joint with “Rexpandit 10/30” Rs,w = 37.2 dB for 20 mm joint with “Rexpandit 20/40” |
| Thermal insulation properties | <0.035 W /(m²K) at 10°C |
| Flaton-flex EN is halogen-, antimony-, silicone- and solvent-free | |
| The foam is manufactured without the use of halogenated hydrocarbons and is not hazardous to water. |
|
| Rexpandit is propellant-free and does not require labeling in accordance with the Hazardous Substances Ordinance | |
- Before installing Rexpandit, the inside edges of the joint must be cleaned.
- Any formwork rust, concrete splashes etc. must be removed.
- Rexpandit is simply compressed and pushed into the joint. The joint is smoke-tight and soundproofed immediately after installation.
- The end faces must be laid butt to butt. No further fixing is necessary.
- Alternatively, Rexpandit can also be applied to prefabricated elements during production after consultation.

Tested joint designs / installation cases
| Cross laminated timber to aerated concrete & cross laminated timber to cross laminated timber | |||
|---|---|---|---|
| Product | Joint type | Movement | Classification |
| Rexpandit 10/30 | Horizontal ceiling joints | max. 20 mm elongation, max. 25 mm shear | EI 90-H-M291-F-W 10 |
| Wall joints | max. 20 mm elongation | EI 90-V-M200-F-W 10 | |
| Rexpandit 20/40 | Horizontal ceiling joints | max. 20 mm elongation, max. 25 mm shear | EI 90-H-M136-F-W 20 |
| Wall joints | max. 20 mm elongation | EI 90-V-M100-F-W 20 | |
| Aerated concrete to aerated concrete | |||
|---|---|---|---|
| Product | Joint type | Movement | Classification |
| Rexpandit 20/40 | Horizontal ceiling joints | max. 20 mm elongation, max. 25 mm shear | EI 120-H-M136-F-W 20 |
| Wall joints | max. 20 mm elongation | EI 120-V-M100-F-W 20 | |
| Rexpandit 30/50 | Horizontal ceiling joints | max. 20 mm elongation, max. 25 mm shear | EI 120-H-M88-F-W 30 |
| Wall joints | max. 20 mm elongation | EI 120-V-M66-F-W 30 | |
Solid building component (aerated concrete)
Components made of aerated concrete with a bulk density of 650 kg/m³ ± 200 kg/m³ or higher bulk densities for normal concrete, hollow blocks and masonry.
Cross laminated timber
Solid construction element made of wood type “KLH-CLT®” according to ETA-06/0138 with a gross density of 402.5 kg/m³ or greater and 120 mm component thickness or thicker in wall components. For ceiling components, the gross density is 446.4 kg/m³ or greater and at least 160 mm component thickness.
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Expansion joints from10mmJoint width
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Expansion joints up to40mmJoint width
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fromEl 90Fire resistance
Sales + Application technology
HT Insulation/Fire protection